Aero Build Technician

Key Responsibilities

• Carry out all aero plumbing installations, ensuring precision routing, secure fitment, and optimal functionality of pressure tapping systems across all components.
• Perform detailed quality sign-off of PT sensors and associated hardware, verifying accuracy, reliability, and compliance with engineering specifications.
• Ensure all aero sensors are fully operational, correctly calibrated, and installed in a way that maximises data quality and overall aerodynamic performance.
• Build, assemble, and install complete pressure tapping systems, including the preparation and integration of hypodermic lines for component manufacture. 
• Provide hands-on composite support both pre- and post-event, assisting with component preparation, repair, and rapid turnaround to meet demanding race schedules.
• Collaborate closely with Aero Performance and Composites teams to ensure all parts meet exact design intent, maintaining aerodynamic integrity and performance targets.
• Deliver full end-to-end support to the Race Team, ensuring all aero assemblies are completed, tested, and available on time for each event.
• Proactively identify opportunities to improve aero plumbing layouts and installation techniques, driving consistency, reliability, and overall build quality.
• Inspect aero surfaces and composite components to confirm they meet design specifications, highlighting any deviations that may impact performance. 
• Report any aero composite assembly or manufacturing faults clearly and promptly to the relevant Reliability Engineer, ensuring effective root cause analysis and resolution.
• Maintain strict adherence to Health & Safety procedures, promoting a safe working environment at all times.

Skills, Knowledge and Expertise

• Proven hands-on experience in aero installation within Formula 1 or top-level motorsport, with a strong understanding of high-performance racing environments.
• Recent and demonstrable experience installing and validating F1 aero sensors.
• Experience in aero model making or prototype development would be advantageous.
• Strong ability to read, interpret, and work from detailed CAD drawings and engineering specifications with a high level of accuracy.
• Excellent organisational skills, with the ability to manage multiple priorities and deliver high-quality work under tight deadlines.
• Calm and confident approach when working under pressure, maintaining focus and precision in time-critical situations.
•  Strong communication skills, with the ability to work collaboratively and build effective relationships across multiple departments.
• Self-motivated and proactive mindset, with the ability to take ownership of tasks and drive continuous improvement.
• Flexible and adaptable approach, thriving in a demanding and rapidly changing motorsport environment.
• Results-driven attitude with confidence in decision-making and problem-solving.
• A positive, enthusiastic, and team-oriented approach, contributing to a high-performance culture.
• Clear understanding of and commitment to Health & Safety standards within a workshop and trackside environment.